SERVICES

Welding

Welding is a process of joining two or more materials, most commonly metals, using heat or pressure, with or without additional material, to create a strong and homogeneous connection. This process plays a key role in industrial production, enabling the creation of various structures, machine parts, and high-quality metal products.

Depending on the type of material, purpose, and specific project requirements, different welding techniques are applied. In our production, we use the following methods:

MIG (Metal Inert Gas) welding – a process that uses a consumable electrode and protective inert gas to achieve precise and high-quality welds, particularly suitable for aluminum and non-ferrous metals.

TIG (Tungsten Inert Gas) welding – a technique that uses a non-consumable tungsten electrode and protective gas, ideal for high-quality and aesthetically flawless welds, often applied in industries that require high precision.

MAG (Metal Active Gas) welding – similar to the MIG process but uses active gases that improve melting and penetration, making it an excellent choice for steel structures and heavy metal parts.

Spot welding – a resistance method used to join thin sheets by applying electrical current and pressure, often in the automotive and electronics industries.

Our team of experienced welders uses modern equipment and techniques to ensure a long-lasting, high-quality, and precise joint that meets the highest industrial standards. Regardless of the complexity of the project, we guarantee the reliability and durability of every weld.

Powder Coating

Electrostatic plastification (powder coating, metal plastification) is the most modern technological process of surface protection of all types of metals from corrosion.

The method of electrostatic plasticization of metals is a procedure for protecting metals from corrosion by applying powder to the surface of the metal and polymerizing the powder at a certain temperature. This process results in the creation of a plasticized layer that provides excellent corrosion protection, as well as heat and abrasion resistance.

What are the advantages of metal plasticization?

One of the main advantages of metal plasticization is corrosion protection. The polymer layer acts as a barrier between the metal and the environment, preventing contact with moisture, chemicals and other potentially harmful substances. This prevents corrosion of the metal and extends its life.

Also, metal plasticization provides aesthetic advantages. Coatings can be available in a variety of colors, textures and finishes, enhancing the appearance of metal parts or products. This is especially important in the furniture industry, automotive industry and architecture where aesthetics play a key role.

In addition, metal plasticization can improve resistance to wear, moisture, UV rays, and chemical damage. Coatings can be resistant to scratches, abrasion and other external influences, thus increasing the durability and performance of metal components.

It is important to note that the plasticization of metal enables greater flexibility in design. Polymer layers can be adapted to various shapes, sizes and geometries of metals, which opens the door for creative design and innovative solutions.

It is considered ecological and the most environmentally acceptable methods of refining metals.

Grinding and Polishing

Grinding, in mechanical engineering, is the shaping of materials by separating particles, which achieves smooth surfaces (metals, wood), exact measurements or the required shape (sharpening tools, grinding glass, grinding diamonds and precious stones). Polishing results in a very smooth and shiny surface.

Grinding is performed with a grinding tool or a grinding wheel, which consists of many geometrically undefined blades and spikes made of crystalline abrasive grains, connected by a suitable binder (for example, a silicate binder, a resin binder) into a compact unit.

Polishing is a process of mechanical processing by removing particles, which is used to improve the appearance of the workpiece, to remove oxidation, to create a reflective surface, to reduce friction on pipe walls, in medicine to prevent contamination of instruments. In metallography and metallurgy, polishing is used to create a flat surface without errors (defects) for examining the microstructure of metals under a microscope. Polishing is the finishing of smoothing the workpiece surface using abrasives and a lamellar wheel tool. It is a widely used surface treatment process.

Galvanization

Galvanization is an electrochemical process of metal protection by electrolysis (an oxidation/reduction process that occurs at electrodes during the passage of an electric current through an electrolyte). Galvanizing ensures product protection against corrosion and load-bearing capacity. Suitable base materials for the galvanizing process are: steel, stainless steel, brass, copper, aluminium or ABS plastic.

In the galvanizing process, one or more extremely thin layers of only a few µm (1/1000 mm) are deposited on the base material in a so-called galvanic cell. The product to be coated is immersed in a solution of metal salts (electrolytes) and connected to the negative pole (cathode) of a direct current source. The metal to be deposited also enters the conductive bath in the form of anode (positive pole) and as a salt divided into ions. Under instantaneous conductivity, the metal ion to be deposited goes into solution and is activated by the cathode, which forms a part and is deposited there as a metal coating.
Iron plating

This specialized process uses a heated copper core to which iron (Fe) will be applied in the required layer thickness. The products are ironed on special supports (hangers) in the provided baths for coating.

Application: Soldering tips for industry and households.